DIY-ATNTFIU - Wrap Party: Putting exhaust wrap on a Mine's R32 downpipe.
With the exhaust on my Plymouth
Horizon...umm, sorry, I seem to still be in April Fool's mode...my
Nismo R32 GT-R in pieces while we fit together the new bits I thought
I'd take a crack at cleaning up the Mine's downpipe that was on it.
If you're a dedicated import car fan
you'll recognize the name Mine's. They're one of the most respected
tuning shops in Japan and are well-known for both extremely capable
tuner cars and eye-wateringly priced but top-notch quality
performance parts. The GT-R is the marque most closely associated
with Mine's and of course they make a wide range of upgrade parts for
them. For the R35 they have everything from top quality carbon
exterior pieces to fully-built motors. Since the R32 is a much older
car Mine's doesn't support it as much anymore but one thing they
still make are downpipes. As with anything Mine's though the
downpipes are made in very small volumes so the price is high and
lead times are long, up to a month for a downpipe. It
was no surprise then that I was happier than a kid who was just told
summer vacation was indefinitely extended when I peeked under my car
and saw a metal plate with the classic Mine's logo affixed to my
car's downpipe.
The very tasty Mine's R34 demo car. Image credit: Mine's |
Once we got it off though it looked a little worse for wear – years
of Japan's wet weather and the extreme heat from the turbo exhaust
had sullied the once gleaming stainless steel. The exhaust piping is
usually the lowest point on an R32 and so there were some scrapes on
the bottom of the pipes. The sensor bung on one side was thick with rust to boot.
My downpipe was dingy from years of exposure to the elements. |
The bung was absolutely covered in rust but the Mine's logo was still clear to see. |
I wanted to keep the downpipe so I formulated a plan to make it look
almost new again and at the same time improve its functioning.
Luckily I had some useful stuff that was left over from my R35's
modifications. Back when I first started doing bolt-on mods to my
younger GT-R I had the OEM downpipes swapped for larger AMS units. At
that time I had used exhaust wrap on the new pipes and I still had
some lying around. Why not give the R32's downpipes the same
treatment?
These were my R35's AMS downpipes after a layer of White Lightning ceramic coat followed by exhaust wrapping. |
If you haven't messed around with exhaust wrap before you've probably
at least seen it on motorcycles and muscle cars and wondered what the
point was. Well, exhaust wrap does several things. The main benefit
is heat management. By insulating the piping it traps the heat inside
so it doesn't affect other engine components or get into the car's
cabin. Since downpipes often run near the footwells you can notice a
big benefit in comfort by keeping your dogs from getting turned into
Johnsonville Brats by engine heat. It can also improve exhaust
performance since hotter gases theoretically flow faster and
therefore will exit your exhaust more quickly. That principle may
also be why eating a lot of chili makes you have fast-exiting exhaust
gases as well, to the eternal annoyance of your friends riding in the
same car.
Some people say wrap is a bad idea but mostly that's because of
concerns about increasing the risk of corrosion. That's not an issue
with stainless steel downpipes like my R32's Mine's unit or the AMS
ones on my R35. Other people will say not to bother and use ceramic
coating instead. Ceramic coating actually is better because of the
greater coverage and thermal efficiency of the ceramic. For headers
and turbo piping I definitely recommend coating over wrap because it
looks better and protects the pipes better as well. I actually used
both methods on my R35 downpipes but using ceramic requires extra
time and much higher expense especially if you use a high quality
motorsport coating shop like Swaintech who did my AMS pieces. For the
R32 I didn't see the need for the added expense and time so I just
did a wrap.
So how do you apply exhaust wrap? Well, it's actually really easy. If
you've ever bandaged up someone you've got all the experience you
need and this job will be a whole lot less bloody...hopefully.
You just need some basic materials – an exhaust part that needs
wrapping, some exhaust wrap ( I prefer to use DEI Titanium that you
can get from Amazon for about 40 bucks for 50 feet), some stainless
steel ties or safety wire, scissors to trim the wrap, some wire
cutters, and the wrapping skills you inherited from your past life as
an Egyptian mummy-maker.
This is the basic stuff you need to wrap an exhaust pipe - stainless ties, a wire cutter, and exhaust wrap. |
Before I wrapped my Mine's downpipe I had to clean it up a little
bit. Spraying it with WD-40 and then wiping it down first with steel
wool and then a rag took off most of the grease and grime.
It still doesn't gleam like new but at least the worst of the grime is off. |
I then took a rotary tool with a polishing bit and started grinding
off the thick layer of rust that had built up on the welded bung. I
hit it with a steel wire brush attachment afterwards to further clean
up the bung as well as shine up the Mine's nameplate. A couple of
coats of Loctite Extend then sealed the remaining bits of surface
rust on the bung and should protect it from further corrosion.
The bung and plate are looking much nicer after some polishing. |
Once that was done I could start getting my downpipe to do its best
Imhotep impression. First you want to wrap a couple of rotations
around one end of the pipe. You'll then secure those first loops by
wrapping them in either safety wire or stainless steel zip ties. I
have both in my toolkit but prefer the ties for ease of use and a
cleaner look. You can buy a whole bunch from Harbor Freight for
cheap.
Starting the wrapping process. |
Some people recommend wetting the exhaust wrap first before applying
for a better fit but DEI says that isn't needed for their Titanium
wrap and it's more than flexible enough without the water.
After securing the first part you just keep wrapping the material
around the piping, being careful to keep it as tight as you can and
overlapping successive loops. Once you get to the end of the pipe you
cut the tape and use another tie or more wire to secure it. There you
go! That was easy wasn't it?
Here's one side done. |
And all finished! |
For a final touch that helps the wrap do its job and makes it more
tidy I used some DEI Silicone Coating. It's a spray on
high-temperature paint that helps keep the wrap in place and acts as
further insulation. On the R32 downpipe I used aluminum color spray
since it was bare metal. For the R35 I had used white because the
ceramic coating underneath was that color.
This puts a nice finishing touch to your wrap. Image credit: DEI |
My little "Shrine De Mine's". Actually I just clamped it to a workbench so I could have access to all sides for spraying. |
Applying the first coats. |
Once I was done with the wrap and spray the Mine's pipe looked pretty
fresh. If you're doing exhaust work on your GT-R, it's worth
considering this simple technique to improve your car exhaust's
functionality.
The downpipe now looks much more slick than the dirty mess I had before. |
And the Mine's logo can stand out proudly once again. |
Important
disclaimer: Understand that working on your car can be inherently
dangerous. This is meant to be a guide only and does not take the
place of common sense and proper safety precautions. Only you can
ensure your own safety. Know your limits and ask for qualified help
if you're unsure of something. Every time you act stupid in the
garage...God kills a Miata.
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